| Blank |
The initial piece of board from which we make your box, often supplied to us from the board mill cut to size. |
| Bleed |
Sounds painful but it is simply the area outside the cut area of the paper that is printed. Usually just a few millimetres. |
| Caliper |
The thickness of the board – usually expressed in microns (1000 micron = 1mm). Rigid boxes are usually between 1000 -2000 microns thick; folding cartons are usually 450-800 microns |
| Carton |
A container made from 1 piece of board, glued or stitched up one edge and packed flat. Smaller cartons are generally made from solidboard e.g. point of sale items, larger cartons from corrugated board e.g. transit packs though there is some overlap depending on use. |
| Chipboard |
Board made from recycled paper, often brown or grey in colour. We make most of our rigid cartons from chipboard. |
| Corrugated Board |
Board made from 2 flat sheets of liner board with a corrugated fluting between (single-wall) or three sheets of liner with 2 layers of fluting (double-wall). |
| Deboss |
The opposite of “emboss”! A sunken area or image pressed into the surface of a board, usually on a presentation or gift box. |
| Die-cut |
The process of cutting out a shape using a steel cutting tool (the die or forme), rather like a pastry cutter. Used for a huge variety of inserts for gift boxes and most styles of folding carton. |
| Die |
A steel cutting tool |
| Dimensions |
Box dimensions are usually Length x Width x Height, the height of a folding carton always being the measurement between the open ends. Box dimensions are always internal (unless specifically stated otherwise). |
| Emboss |
A raised area pressed out of the board, most often on a folding solidboard carton. |
| Foil Blocking |
The process of transferring hot foil onto board. This is the simplest and most economical method of printing, particularly for short runs. |
| Folding Boxboard |
High quality board used for food and cosmetic packaging because of its smoother finish and strength. |
| Forme |
A steel cutting tool (or die) or a general term for a printing block for foil block printing. |
| Flute |
The wavey corrugated part of corrugated board. The most popular are e-flute (1.5mm approx), B flute (3mm approx) & C flute (5mm approx). |
| Hinged lid |
Lid attached to a box on one side. |
| Insert |
Material inside a box, cut to size to support and/or cushion an item. Most often made from board or foam. |
| Laminate |
The process of sticking one product to another – e.g. printed material laminated to board. Also used to refer to a thin layer of clear plastic stuck to (usually) printed material to give higher gloss finish or extra protection. |
| Lift-Off Lid |
The most popular style of rigid gift box, with a lid either full- or partial depth that lifts off completely |
| Lining |
Paper that is used to cover the inside of a box |
| Pantone Colours |
A library of standard colours which can be reproduced accurately. |
| Platform |
Card insert designed to raise the floor of the base of a presentation box or with cut-out to hold items in place. |
| Reverse out |
Print that is cut out of the background print revealing a different colour or the board/paper colour behind. |
| Rigid box |
General term to describe a box & lid supplied assembled and unable to be flat-packed. |
| Satin |
Satin is used extensively in the base of gift and presentation boxes as well as covering platforms. Polystyrene beads and board fitments can be used under satin to hold items in place. |
| Set-up box |
An American term for a rigid box |
| Scoring |
Creasing board to produce a fold. |
| Shoulder box |
Style of gift/presentation box where the base incorporates an inner tray that creates a lip for the lid to rest on. |
| Sleeve |
Tubular form of card that slides over a box for added protection. Useful for printing on rather than printing on the box itself. |
| Slipcase |
Protective case with one side left open, often used for books, DVD’s etc |
| Textured Papers |
Papers that have an embossed pattern rather than a smooth finish, often used for gift boxes. Most popular includes buckram, chamois and linen. |
| Wrap |
Paper that is stuck onto the outside of a box |